Tuesday, December 31, 2019

Start-Up After 8 Hours of Shutdown ( Hot start-UP)



Unit condition
1
At least 2 BCW pump in Serrvice


2
Both SAPH and PAPH Running


3
Turbine : On Barring (AOP,JOP,SOP, HPCF  in service)


4
Generator: PW system, Seal Oil system, Gas system


5
Condenser Pass : Both Charged


6
PAC & IAC : 1 PAC & 2 IAC in Service


7
CEP & Make-up :  1 CEP with H/W Make-up on auto


8
PRDS : 13.5 ksc , Temp>260 Deg

Line-up from other units
9
ESP : Ready (Fields, Rapcon, Heaters etc)


10
EAST Panel : Ready


11
LP & HP dosing system : Ready


12
Bottom & Seal Trough : Lined -Up


13
Evacuation system : Lined -Up / charged (Pulled)


14
GRP Panel & Excitation: Ready


15
Boiler Drum Pr=75 ksc, Ms Temp=415-430 eg

BSVs Closed
16
LDO & Atomizing system : Ready

LDO=16 ksc, Atomizing Steam=6 ksc
Sequence
00'
Drum Pr=75 ksc
Take 4 guns in AB elevation

Start APH soot Blowing  prior to firing

MST: 415-430
Open Drain Before BSVs




Open BSV IBvs

MS strainer drain to SDFT, UFT, CRH drain pot,  Open


Open BSvs




Open Warm-up Of HPBP and then HPBP and  LPBP

HRH Pr=2 ksc, Close CRH Drain pot


Start PA fan & seal air fans

Ensure FG & air Damper of PAPH Open Prior PA Fans


Line-Up Milling system

Open  CAG/CAD of at least 3 mills before PA Fan start
40'
MS= 85/485
Take 1st Mill

Make Ready SH/RH spray

HR=12/440
Charge ESP fields

Ensure Ash Handling System Ready


Cut in 2nd Mill

Peg Deaerator  with CRH (Pr=2 ksc)


Reset turbine

Bring Starting Device to 0, Put TG LO TCV on auto-45 Deg
50'
MS=85/500
Open Turbine SGC seq/Switch ON/Select Start-up

105-Starting Device (42 %)      109- Tracking Device ON

HR=12/450
Raise Starting Device to 100% once ESVs Opened

110-Speeder Gear goes 100 %(If LT100%)

Bypass flow  BLI = 360 TPH
Hold for 5 minutes at 360 rpm

112- Turbine Speed 360 rpm  command
52'

Raise Turbine speed to 3000 rpm

116-Turbine speed 3000 rpm command


(Rate of Acceleration  b/w  600-850 rpm2)

(OFF : Turning gear=240 rpm, JOP=540 rpm )


Switch Off  ATRS Program (After 116)

Monitor-Bearing Temp/Pedestal-shaft Vibration ,TSI
56'

Put AVR on auto

Ensure AOP: Off


Close Field Breaker

Check starting GT cooling Fans


Select GCB from ECP, put sync-ON




Select Auto-synchronizer made ON

Load Ref=50 MW . Pr Max=75 MW


Synchronize Generator with Grid

Speed set point raised by 8rpm and 20 MW load will come


Raise speed SP by small pulse




Put HPBP in Auto with increased SP


60'
Load=60 MW
Cut in LPH-2,3

Change-Over of ST to UT

MS=85 /500
Cutout Heating system from PRDS to Deaerator



HRH=16/470
Raise D/A Pr from 2 ksc to 4ksc




Cut in all Controllers


65'
Load=150 MW
Charge PRDS from CRH



MS=100/500
Cut in HP Heaters



HRH=20/480
Start 2nd CEP, 1st TDBFP  at Load=170 MW



BLI= 600 TPH
Control MS/HRH Temp by spray (If Required)



Trim Dev : Off
Change D/A Pegging from CRH to Extraction




Cut in 3rd Mill


70'
Load=230 MW
Cut in 4th Mill



MS=120/500
Cut off Oil Support

Ensure Healthiness of Scanners

HRH=25/495
Cut in 5th Mill



BLI=820 TPH
Start 2nd TDBFP and Switch off MDBFP




Cut in 6th Mill


86'
Load=500 MW
Ensure all controllers in auto



MS=170/500




HRH=40/500




BLI=1620 TPH



135'
Load=500 MW
MS=170/535,  HRH=45/535



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