S.No
|
Fault
|
Consequence
|
Actions
|
1
|
1 mill Tripped out of
6
|
Ø Runback
will Act
Ø Capability
- 466 MW
Ø Machine
Comes in IP mode
|
Ø Reduce
Load
Ø Observe
Drum Level( will go up)
Ø Reduce
Throttle Pressure SP
Ø Take
another Mill
|
2
|
2 mills Tripped out of 6
|
Ø Runback
will Act
Ø Capability
- 372 MW
Ø Machine
Comes in IP mode
|
Ø Reduce
Load
Ø Observe
Drum Level( will go up)
Ø Observe
Flame Scanner
Ø If
Necessary take Oil gun at an elevation
Ø Reduce
Throttle Pressure SP
Ø Take
another Mill
|
3
|
Any one ID Fan Trips
|
Ø Runback
will Act
Ø Unit
Capability-300 MW
Ø Trip
command to Respective FD Fan/ If not Tripped, Trip FD
Ø Only
5 mills will Remain , rest will trip from top/ If not tripped, Trip from top
leaving only 5 mills
Ø Machine
Comes in IP Mode
|
Ø Observe
Furnace Pressure
Ø Observe
Total Air Flow
Ø Ensure
Tripped FD Discharge Damper Closed
Ø Ensure
running FD Fan current in limit
Ø Ensure
Tripped ID Fan IGV closed on auto
Ø Observe
Drum Level
Ø Observe
Scanner
Ø Reduce
throttle Pr SP
Ø Inform
Maintenance for check
|
4
|
Both ID Fans Tripped
|
Ø Unit
will trip on MFT
|
Ø Do
shutdown Activities
|
5
|
Any one FD Fan Trips
|
Ø Runback
will Act
Ø Unit
Capability-300 MW
Ø Trip
command to Respective ID Fan/ If not Tripped, Trip ID
Ø Only
5 mills will Remain , rest will trip from top/ If not tripped, Trip from top
leaving only 5 mills
Ø Machine
Comes in IP Mode
|
Ø Observe
Furnace Pressure
Ø Observe
Total Air Flow
Ø Ensure
Tripped FD Discharge Damper Closed
Ø Ensure
running FD Fan current in limit
Ø Ensure
Tripped ID Fan IGV closed on auto
Ø Observe
Drum Level
Ø Observe
Scanner
Ø Reduce
throttle Pr SP
Ø Inform
Maintenance for check
|
4
|
Both FD Fans Tripped
|
Ø Unit
will trip on MFT
|
Ø Do
shutdown Activities
|
5
|
Anyone PA Fans Trip
|
Ø Unit
Capability-300 MW
Ø If
PA Header comes to 625 mmWC and not increased within 5 Seconds, all Mills
will Trip on PA Header Pressure Low and Unit will trip on Loss of All Fuel
Ø If
PA Header comes to 500 mmWC, all Mills will Trip on PA Header Pressure Low
and Unit will trip on Loss of All Fuel
|
Ø Observe
PA Header Pressure
Ø Ensure
Discharge Damper of PA Fan got closed
Ø Observe
Drum, Furnace, Total air flow
Ø Observe
Flame Scanner, Take Oil gun in elevation if required
Ø Inform
concerned Department for Tripping of Fan
|
4
|
Both PA Fans Tripped
|
Ø all
Mills will Trip on PA Header Pressure Low and Unit will trip on Loss of All
Fuel(MFT)
|
Ø Do
shutdown Activities
|
5
|
Any1 BCW trips out of 2
|
Ø Standby
will come
Ø If
standby BCW pump do not come, runback will Act
Ø Capability-
300 MW
Ø Only
5 mills will Remain , rest will trip from top/ If not tripped, Trip from top
leaving only 5 mills
|
Ø Inform
Concerned /department for the Tripping
Ø Observe
Drum level
Ø Observe
Flame Scanner
Ø Observe
running Pump DP
|
6
|
2 BCW pumps Trip
|
Ø Standby
BCW will come
Ø Runback
will Act
Ø Only
5 mills will Remain , rest will trip from top/ If not tripped, Trip from top
leaving only 5 mills
Ø If
standby donot come, Boiler will trip on MFT due to Waterwall Circulation Incorrect
|
Ø Observe
Drum,Furnace, BCW DP, flame Scanner
Ø If
unit trips, Follow the shutdown activities
|
7
|
Anyone SAPH Trips
|
Ø Air
Motor Comes in auto
Ø If
air Motor do not come, runback will act
Ø Capability:300
MW
Ø Only
5 mills will Remain , rest will trip from top/ If not tripped, Trip from top
leaving only 5 mills
|
Ø Observe
SAPH FG /Air Outlet Temperature
Ø Inform
concerned deptt for Tripping of SAPH
Ø If
air Motor does not come , Ensure Closing of SAPH FG & Air Inlet &
Outlet dampers
Ø Observe
Secondary air temperature at Windbox inlet
|
8
|
Both SAPH Trips
|
Ø Air
motor comes in auto
Ø Air
motor do not come, Unit will trip on Both SAPH Tripped (MFT)
|
Ø Observe
SAPH FG /Air Outlet Temperature
Ø Inform
concerned deptt for Tripping of SAPH
Ø If
air motor do not come, Follow the shutdown activities
|
9
|
Anyone SAPH Trips
|
Ø Air
Motor Comes in auto
Ø If
air Motor do not come,
|
Ø Observe
PAPH FG /Air Outlet Temperature
Ø Inform
concerned deptt for Tripping of SAPH
Ø Ensure
Closing of PAPH FG & Air Inlet & Outlet dampers
Ø Observe
PAPH FG /Air Outlet Temperature
Ø Reduce
load to 300 MW
Ø Keep
4/5 Mills in service
Ø Observe
Mill Outlet temp
|
10
|
Both PAPH Trips
|
Ø Air
Motor Comes in auto
Ø If
air Motor do not come,
|
Ø Observe
PAPH FG /Air Outlet Temperature
Ø Inform
concerned deptt for Tripping of SAPH
Ø Try
to restore at least one PAPH
Ø Take
Maximum Oil guns
Ø Stop
All Mills One by One, Stop PA Fan
Ø Observe
Furnace Pr, Total air Flow, Reduce Throttle Pr SP
Ø Take
MDBFP & Maintain Drum Level
Ø Load
May get stabilized at 100 MW
|
11
|
Anyone TDBFP Trips
|
Ø MDBFP
will come in auto
Ø MDBFP
do not come in 10 seconds, Runback will Act
Ø Unit
Capability: 270 MW
Ø Only
4 mills will remain
Ø Machine
will come in IP mode
|
Ø MDBFP
R/C Valve close on Auto, If not Close it
Ø Inform
Concerned Deptt
Ø Ensure
running TDBFP in auto, Drum Level in auto. Otherwise Increase Speed Reference
Ø Observe
Difference b/w BLI and FW, If its still High, Reduce Coal flow
Ø Still
Drum is not Rising, Trip 1 mill and take one oil gun
Ø Reduce
Th Pr SP
Ø Inform
concerned Deptt
|
12
|
Both TDBFP trips
|
Ø MDBFP
comes in Auto
Ø Only
4 mills remains
Ø Machine
comes in IP Mode
|
Ø Increase
MDBFP Scoop to maintain Drum Level. Close its r/c valve
Ø Still
Drum is not Rising, Trip 1 mill and take one oil gun
Ø Reduce
Th Pr SP
Ø Inform
concerned Deptt
|
13
|
Both TDBFP Trips
|
Ø MDBFP
does not come in auto
Ø Unit
will trip on MFT(No BFP)
|
Ø Do
shutdown activities
Ø Inform
concerned Deptt
|
14
|
Any 1 CEP Trips
|
Ø Standby
CEP comes in auto
Ø If standby does not come , runback will act, Capability:
275 MW
Ø Only
5 mills will Remain , rest will trip from top/ If not tripped, Trip from top
leaving only 5 mills
Ø Machine
comes in IP Mode
|
Ø Inform
concerned Deptt
Ø Close
D/A CV to raise CEP discharge Header Pr
Ø Observe
D/A level
Ø Reduce
Pressure SP
|
15
|
Both CEP Trips
|
Ø Standby
CEP comes in auto
Ø Only
5 mills will Remain , rest will trip from top/ If not tripped, Trip from top
leaving only 5 mills
Ø Machine
comes in IP Mode
Ø Standby
CEP does not come in auto
Ø Only
5 mills will Remain , rest will trip from top/ If not tripped, Trip from top
leaving only 5 mills
Ø Machine
comes in IP Mode
|
Ø Close
D/A CV to raise CEP discharge Header Pr
Ø Observe
D/A level
Ø Reduce
Pressure SP
Ø Try
to restore at least one CEP
Ø Trip
Mills one by one & Reduce load < 100 MW
Ø Take
one/two elevation guns
Ø Observe
D/A , H/W and Vacuum
Ø Take
MDBFP to maintain Drum
Ø Unit
May trip on D/A Level Low, Vacuum if any of the CEPs cannot be revived
|
Thermal Power Plant Operation Information guide. Please find here the Stand ard Operating Procedures, Instructions to operate various capacity Thermal power plants in India. This is as per my experience and any abnormality found please refer other sources. Thank you.
Wednesday, January 1, 2020
Main Equipments Tripped
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